Solar Panel Stands (Making + Fixing)

Solar power is the future, and it’s time you got on board. Whether you just like saving money or are concerned about the state of the environment, solar panels are an easy way to help. 

In this article, we will cover all you need to mount your solar panel on a stand. Here are some of the points we will look at;

  • Tools and materials needed
  • Different types of stands
  • How to attach a solar panel to a stand
  • Mounting a solar panel to a pole
  • Stand for camping

Stands for solar panels can help you build a system that can save you significant sums of money now and into the future. By securing and optimizing, you’ll have a set and forget system.

Solar panel on a stand white background

What Are Solar Panel Stands?

Solar panel stands are devices that hold solar panels in place. They allow for the mounting of solar panels to various surfaces, including flat roofs and walls.

The stands come in various shapes, sizes, and styles, depending on the type of solar panel being mounted and its placement.

Solar Panel Stands Designs

There are two main types of stand: fixed and adjustable. A fixed stand is designed for use with a single type of solar panel, whereas an adjustable stand can be used with a range of panels.

Other solar panel stand designs to consider include:

See also: Mounting Solar Panels: A Complete Beginner’s Guide to Installation

4 Solar Panel Stand

The stand is designed to be strong and steady, with minimal material used. It can hold four solar panels at once.

You can make it from 1/2″ plywood, a 1″ x1/2″ back brace, and a 1/2 “x1/2″ front brace to hold the panels in place. Ensure the panel supports are 3” tall, which will allow for airflow under the panels.

Solar Stand With Wheels

Wheeled solar panel stands are becoming increasingly popular. The design helps easily adjust the position of a solar panel while it is being used to collect energy.

The wheels enable easy movement so that you can use this stand anywhere there is sufficient sunlight.

The wheeled stand also helps maintain the angle at which a solar panel should be positioned to maximize its efficiency.

100w Solar Panel Stand

The Solar Panel Stand is designed to be used with the 100w solar panel. It holds the solar panel at an angle that maximizes solar exposure while minimizing wind resistance.

How Do You Build a Solar Panel Stand?

You can either buy building kits or assemble one yourself using basic materials found around your house, like wood and screws. If you choose the DIY path, this comprehensive guide will help you.

Materials Required

The following materials are required to build the stand:

  • Wood boards/plywood
  • Hinges
  • Screws
  • Bolts
  • Nuts
  • Metal braces

Tools Required

The following tools are required to build the solar panel stand:

  • Circular saw
  • Drill machine
  • Hammer or nail gun

Step 1. Build the support frame of the solar panel holder using two-by-four boards cut to size and screwed together into a “squared” rectangular shape.

Step 2. Add metal braces to the top and bottom of the support frame for support and stability.

Step 3. Screw the backboard into place from the front side of the support frame. Ensure that it is flush with one side before adding screws through the metal braces and into the backboard.

Step 4. Attach another piece of wood to act as a brace for the backboard. Screw it into place from the front side of the support frame on top of the metal brace at an angle, forming a triangle with all three braces once secured in place.

Step 5: Decide how high your stand will be and cut four more 2x4s to that length. Screw two on one side of the frame and two on the other, flush with the top, to make legs.

Step 6. Mark the areas where you want to put the stand and apply a 2-inch thickness of cement.

Step 7: Drive a stake in the ground using a hammer and install the legs of the stand. Make sure to install the stand in a position where the solar panel will get sunlight.

How Do You Make an Adjustable Solar Panel Stand?

The major components of a solar tracking stand are a frame, a post, and a tilt lever. Each component has different variations depending on the size and type of solar panel you’re mounting.

Materials needed:

  • 4×4 lumber 
  • 2×4 lumber 
  • 1×4 lumber 
  • 1/2 in. plywood
  • 3/8 in. carriage bolts and nuts

Tools needed:

  • Tape measure
  • Level
  • Miter saw
  • Drill
  • Circular saw
  • Jigsaw

Step 1: Construct the frame

  1. Cut the horizontal side rails of your frame out of 2″ x 4″ lumber which should be 10″ longer than the width of your panel.
  2. Cut the vertical support rails out of 2″ x 4″ lumber which should be 12″ longer than the length of your panel.
  3. Also, cut braces out of 2″ x 2″ lumber.
  4. Secure these pieces together with a drill and screws or nails.

Step 2: Construct the Tilt Lever and Attach It to the Frame

Cut a piece of wood that measures 1 ft by 1 ft by 3/4 inch thick and attach it to one side of your solar panel frame with two hinges so it can move up and down when pulled.

Attach two eye hooks to each end of this piece at least 4 inches apart and attach a bungee cord from one eye hook to another so when the lever is in an upright position, the bungee will be tight, but when the lever is pulled down, the bungee will stretch out.

Step 3: Install the Post and Attach the Frame to It

  1. The post must be 4x4x8 ft, and you must install it 2 ft deep. Dig a hole about 1 foot wide by 3 feet deep.
  2. Fill the hole with concrete until 6 inches from the top, then place the post in the hole. Install a level on top of the post and adjust it until level.
  3. Fill with concrete to ground level and tamp down firmly. Let concrete dry overnight.

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How Do You Fix Solar Panel Stands?

If you do not properly attach a solar panel to its mounting system, you may find that it does not work as well as it should.

Use these three most common types of connections to fix solar panels:

  • Screw-on connector: The screw connector is the easiest and cheapest way to connect panels. Unfortunately, this type of connection can slip when tightened too much. To avoid this problem, purchase a “locking screw” to prevent your panel from sliding by tightening it down on the stand with a wrench.
  • Welded connectors: Another common method of connecting two panels is welding them together using a soldering iron or torch.
  • Soldered connectors: These are more expensive than the other types but offer better quality connections and longer life for your solar stand system.

Tip 1. If the solar panel stand does not have a good base, pour cement around it to secure it into place.

Tip 2. Tie-down ropes that anchor the solar panel stand into place in case of windy conditions.

Solar panel on a stand in the sun

How Do You Mount Solar Panels on a Pole?

A pole-mounted system takes up less space and maybe tilted to maximize output efficiency at varying periods of the year when the sun is lower or higher in the sky.

Find the Right Spot

Decide where you’re putting the pole. Make sure there’s no shade on the panel between sunrise and sunset. If your area is prone to flooding, put the pole in an area high enough to be above flood level in case of storms.

Install the Ground Mount Pole

Install your ground mount pole. Use d-bolts on either side of your pole and secure them with concrete screws through pre-drilled holes in your slab or footing material below grade level; this will ensure maximum stability for years.

Attach the Panel to the Top of the Pole

The next step is attaching your solar panel(s) to the top of your pole. Attach a pair of nuts and bolts to each corner of your solar panel, where it meets with the pole. Make sure they are tightly secured, so that wind and other elements won’t cause them to come loose over time.

How Do You Attach Solar Panels to a Wall?

Follow the below steps to attach solar panels to a wall.

Take Measurements

You’ll need to take measurements of where you want your panels to be placed. You should also check that there are no electrical or plumbing lines behind the wall where you plan to attach the panel.

Drill Anchor Holes

Use a drill bit larger than the bolt head and drill pilot holes for the wall anchors into place with an electric drill or hammer drill (more commonly known as a masonry bit). Ensure that these pilot holes are deep enough to accommodate both the length and depth of your anchor bolt.

Insert Anchors and Bolts 

Place anchors in the holes and insert the bolts through them. Use a hammer to knock them into position so that they are flush with the wall’s surface.

Attach Mounting Brackets to the Panels 

Use a screwdriver to attach a mounting bracket to each solar panel. The brackets should be positioned on either side of the panel, diagonally. Have one bracket at the top of the panel and one at the bottom.

Position and Attach the Panels to the Wall

Place the panel onto their designated positions on the wall with their brackets facing outwards. Use your screwdriver to attach them to the wall by inserting screws into each bolt through each bracket. Do not overtighten them, or they could crack or break.

Solar Panel Stand for Camping

There are a lot of features that you need to consider before buying any solar panel stands in general, but these factors are especially important if you are going to use them outdoors. 

Here is what you need to look at:

Weight of the Solar Panel Stand

A good and appropriate weight is light enough to carry in one hand. You will have to carry a heavy backpack and other items. Therefore, you need a lightweight solar panel stand.

Portability of the Solar Panel Stand

For easy transportation, the solar panel stand should be portable and compact. You will not want a bulky device that will take up a lot of space in your backpack. One that can be easily folded in the car or stored in the trunk of your car is appropriate and very convenient.

The Set-up Time of the System

The ideal set-up time for the solar panel stand system should be less than 15 minutes. You don’t want a device that will take you forever before it can work or start operating appropriately and efficiently.

Solar Panel Stand Portable

Portable solar panel stands are designed to hold your panels securely while allowing you to easily move them to get the best sunlight during the day.

Portable solar panel stands tend to be fairly basic in design, but there are a few things you want to look out for. First, a stand with adjustable legs can help you position your panels better. Second, make sure any stand you consider has some locking mechanism so that it won’t collapse on its own.

Solar Panel Stands for Sale

Don’t have the time or skills for building a DIY solar panel stand? Solar panel stands for are the perfect solution for mounting your solar panels, especially when your roof is not an option.

The best stands are made from aluminum and are very light yet super strong. For example, the 6061-T6 grade aluminum extrusion can hold over 1500 lbs.

You can buy stands that adjust to different heights and angles to give you flexibility in your installation.

Solar Panel Stand FAQs

Find answers to some of the most commonly asked solar panel stand questions.

Why do I need a solar panel stand?

Solar panel stands are ideal if you want better control over how much energy your panels generate. By adjusting the position of your panels throughout the day, you can ensure that they’re always pointing directly at the sun and generating as much energy as possible.

Is it safe to use plastic pipes for the legs?

Yes, it is safe as long as you use a strong pipe like PVC or ABS. The pipe will hold up to 8 feet of weight and is not likely to be damaged by being dropped on its side or even upside down.

What size anchors do I need for solar panel stands on a flat roof?

We recommend using 5/16″ or 3/8″ masonry anchors. The anchor length should be at least 3.5″ long. To determine the anchor length, add together the thickness of the material being drilled into, plus the thickness of the item to be attached (usually 1/4″)

How far from the house should I install the solar panels?

The distance between your house and the solar panels is important because you want to make sure that the wires from your panels to your inverter are not too long, which could cause energy loss. Most people recommend a distance of fewer than 30 feet.

Photo of author
Elliot has 20+ years of experience in renewable technology, from conservation to efficient living. His passion is to help others achieve independent off-grid living.

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